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	<title>Commander Fire - Karmann Ghia Build Log</title>
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	<link>http://www.cmdr-fire.co.uk/karmannghia</link>
	<description>My Karmann Ghia Buildlog</description>
	<lastBuildDate>Fri, 06 Aug 2010 16:20:19 +0000</lastBuildDate>
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		<item>
		<title>Floorpan</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=59</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=59#comments</comments>
		<pubDate>Fri, 06 Aug 2010 16:20:19 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=59</guid>
		<description><![CDATA[Floorpan, originally uploaded by CmdrFire. Bad pic of the floorpan as it stands right now (with a lot of detritus and parts sitting on it!). Handbrake installed with new cables, front beam on awaiting seals and front disc brake kit, and gearbox cradle attached (with shiny new bugpack gearbox front mount). Brake hardlines are also [...]]]></description>
			<content:encoded><![CDATA[<div style="text-align: left; padding: 3px;">
<a href="http://www.flickr.com/photos/cmdrfire/4864073358/" title="photo sharing"><img src="http://farm5.static.flickr.com/4078/4864073358_1009c05051.jpg" style="border: solid 2px #000000;" alt="" /></a><br />
<br />
<span style="font-size: 0.8em; margin-top: 0px;"><a href="http://www.flickr.com/photos/cmdrfire/4864073358/">Floorpan</a>, originally uploaded by <a href="http://www.flickr.com/people/cmdrfire/">CmdrFire</a>.</span>
</div>
<p>
Bad pic of the floorpan as it stands right now (with a lot of detritus and parts sitting on it!).<br />
Handbrake installed with new cables, front beam on awaiting seals and front disc brake kit, and gearbox cradle attached (with shiny new bugpack gearbox front mount). Brake hardlines are also in the process of being attached. New master cylinder has arrived as well as lots of new seals, bushes, etc.</p>
]]></content:encoded>
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		</item>
		<item>
		<title>Floorpan work</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=53</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=53#comments</comments>
		<pubDate>Sun, 18 Jul 2010 16:09:46 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=53</guid>
		<description><![CDATA[Well work is still ongoing, and moving fast finally! I stopped my work on the body to concentrate on the floorpan, I wanted to put stuff back together again! I&#8217;ve got pretty much everything I need to complete the floorpan apart from some front beam seals and the front brakes, but they&#8217;re on order. Attention [...]]]></description>
			<content:encoded><![CDATA[<p>Well work is still ongoing, and moving fast finally!<br />
I stopped my work on the body to concentrate on the floorpan, I wanted to put stuff back together again!</p>
<p>I&#8217;ve got pretty much everything I need to complete the floorpan apart from some front beam seals and the front brakes, but they&#8217;re on order.</p>
<p>Attention to detail is the order of the day. I&#8217;ll know what&#8217;s in this Ghia, and I want to do a proper job on it. The original gearbox bracket bolts were dropped in rust converter, cleaned up, and then I sprayed them with primer and enamel black which should protect them, plus they look good:<br />
<img src="http://farm5.static.flickr.com/4095/4805265032_b80d56cf34.jpg"></p>
<p>The gearbox bracket fitted, along with a new bugpack gearbox mount<br />
<img src="http://farm5.static.flickr.com/4079/4805266780_19b7b360b4.jpg"></p>
<p>Lots of other things, but no pics. In the pic of the gearbox bracket you can see some copper hardlines in the process of being fitted, and the brake master cylinder has been replaced with a proper OEM two circuit unit and fitted along with the hardlines up front.<br />
Front beam has been refitted, awaiting now a seal kit, and this next week I&#8217;ll clean up the gearbox and paint it black to match everything. Then that can go on and we can get rear wheels <img src='http://www.cmdr-fire.co.uk/karmannghia/wp-includes/images/smilies/icon_biggrin.gif' alt=':D' class='wp-smiley' /><br />
Then hopefully I&#8217;m expecting all the stuff for the front so in the next 2-3 weeks the floorpan should be finished and rolling!<br />
Then it&#8217;s back to the endless bodywork&#8230;</p>
<p>I also got a new shift knob for my EMPI Hurst-copy shifter&#8230; it&#8217;s a real pool ball that&#8217;s been drilled out!</p>
<p><img src="http://farm5.static.flickr.com/4139/4795633803_88ba0b4c0f.jpg"></p>
]]></content:encoded>
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		</item>
		<item>
		<title>Decklid</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=51</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=51#comments</comments>
		<pubDate>Wed, 07 Apr 2010 12:24:58 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=51</guid>
		<description><![CDATA[Decklid, originally uploaded by CmdrFire. Seperating the outer skin and the structure of the decklid. Someone did a really bad repair on the skin, and dented the structure; so we&#8217;ll repair that first. The doors and the bonnet came out OK though.]]></description>
			<content:encoded><![CDATA[<div style="text-align: left; padding: 3px;">
<a href="http://www.flickr.com/photos/cmdrfire/4477324928/" title="photo sharing"><img src="http://farm3.static.flickr.com/2790/4477324928_e47307d564.jpg" style="border: solid 2px #000000;" alt="" /></a><br />
<br />
<span style="font-size: 0.8em; margin-top: 0px;"><a href="http://www.flickr.com/photos/cmdrfire/4477324928/">Decklid</a>, originally uploaded by <a href="http://www.flickr.com/people/cmdrfire/">CmdrFire</a>.</span>
</div>
<p>
Seperating the outer skin and the structure of the decklid. Someone did a really bad repair on the skin, and dented the structure; so we&#8217;ll repair that first.<br />
The doors and the bonnet came out OK though.</p>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
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		<item>
		<title>Damage</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=40</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=40#comments</comments>
		<pubDate>Tue, 23 Mar 2010 00:54:16 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=40</guid>
		<description><![CDATA[This is most of the damage we&#8217;ve found on the primered shell. Rot in the spare wheel well Evidence of welding on all the pillars?! Has the car had a new roof in the past? Maybe she was rolled over by a rhino or something in South Africa&#8230; Some cracking around the nearside &#8220;nostril&#8221; airbox. [...]]]></description>
			<content:encoded><![CDATA[<p>This is most of the damage we&#8217;ve found on the primered shell.</p>
<p>Rot in the spare wheel well</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4365836101/in/set-72157619708314657/"><img class="aligncenter" title="Wheel Well Rot" src="http://farm3.static.flickr.com/2791/4365836101_4d8a6f1f40_b.jpg" alt="" width="464" height="310" /></a></p>
<p>Evidence of welding on all the pillars?! Has the car had a new roof in the past? Maybe she was rolled over by a rhino or something in South Africa&#8230;</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4365838605/in/set-72157619708314657/"><img class="aligncenter" title="Welding on A-pillar" src="http://farm3.static.flickr.com/2682/4365838605_0edd5a80fa_b.jpg" alt="" width="466" height="311" /></a></p>
<p>Some cracking around the nearside &#8220;nostril&#8221; airbox. The offside one is fine.</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4366586922/in/set-72157619708314657/"><img class="aligncenter" title="Airbox damage" src="http://farm3.static.flickr.com/2715/4366586922_3bb9b3334c_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: center;">
<p style="text-align: left;">Another view of that airbox, this time from in the bonnet:</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4365856543/in/set-72157619708314657/"><img class="aligncenter" title="Airbox" src="http://farm5.static.flickr.com/4068/4365856543_ecaba441fa_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: left;">I think this is the worst of the damage. Some yahoo&#8217;s had a go at the offside arch with a hammer.</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4366589392/in/set-72157619708314657/"><img class="aligncenter" title="Worst Damage" src="http://farm3.static.flickr.com/2791/4366589392_8b176c80a5_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: left;">This is the nearside arch, in much better condition.</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4366599672/in/set-72157619708314657/"><img class="aligncenter" title="Nearside arch" src="http://farm3.static.flickr.com/2695/4366599672_475fdd92d9_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: left;">Some detail of the crude weld there:</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4365852145/in/set-72157619708314657/"><img class="aligncenter" title="Damage Detail" src="http://farm3.static.flickr.com/2798/4365852145_bd5c68141c_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: left;">Someone&#8217;s made some very crude holes for speakers in the rear shelf. Although the rear shelf is covered with a vinyl pad, I still want to repair this area.</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4365849755/in/set-72157619708314657"><img class="aligncenter" title="Holes" src="http://farm5.static.flickr.com/4040/4365849755_4f173d9001_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: left;">Nearly there. Some dents now on the offside wing:</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4365846931/in/set-72157619708314657/"><img class="aligncenter" title="Wing damage" src="http://farm5.static.flickr.com/4016/4365846931_45afcfff31_b.jpg" alt="" width="492" height="737" /></a></p>
<p style="text-align: left;">There&#8217;s also some damage to the battery tray that I didn&#8217;t photograph.</p>
<p style="text-align: left;">Some rot under the front nearside wheelarch:</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4366603846/in/set-72157619708314657/"><img class="aligncenter" title="Wheelarch rot" src="http://farm5.static.flickr.com/4041/4366603846_35a06e0365_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: left;">And finally, some rot under the nose.</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4365836101/in/set-72157619708314657/"><img class="aligncenter" title="Rot under nose" src="http://farm3.static.flickr.com/2791/4365836101_4d8a6f1f40_b.jpg" alt="" width="491" height="328" /></a></p>
<p style="text-align: left;">This is the worst of the damage. There&#8217;s a couple of minor dings and dents in other places, plus some crude welds that can be tidied up.</p>
<p style="text-align: left;">It&#8217;s clear there&#8217;s work to be done &#8211; far more than I realised when I took on this project. So I&#8217;d better get started I suppose&#8230; and to begin, I got some replacement panels to repair the damage under the nose. Now the work begins in earnest.</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4432917379/in/set-72157619708314657/"><img class="aligncenter" title="Repair panels" src="http://farm5.static.flickr.com/4034/4432917379_a1514ca61f_b.jpg" alt="" width="491" height="328" /></a></p>
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		</item>
		<item>
		<title>Primed Ghia</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=39</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=39#comments</comments>
		<pubDate>Fri, 05 Feb 2010 22:19:26 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=39</guid>
		<description><![CDATA[Primed Ghia, originally uploaded by CmdrFire. Ghia after chemical stripping and priming at Surface Processing. She&#8217;s in quite good condition under all the paint and filler, the damage to the right rear quarter isn&#8217;t nearly so bad and there&#8217;s a couple small holes here and there but overall in good condition]]></description>
			<content:encoded><![CDATA[<div style="text-align: left; padding: 3px;">
<a href="http://www.flickr.com/photos/cmdrfire/4333520460/" title="photo sharing"><img src="http://farm3.static.flickr.com/2684/4333520460_1ffced62aa.jpg" style="border: solid 2px #000000;" alt="" /></a><br />
<br />
<span style="font-size: 0.8em; margin-top: 0px;"><a href="http://www.flickr.com/photos/cmdrfire/4333520460/">Primed Ghia</a>, originally uploaded by <a href="http://www.flickr.com/people/cmdrfire/">CmdrFire</a>.</span>
</div>
<p>
Ghia after chemical stripping and priming at Surface Processing. She&#8217;s in quite good condition under all the paint and filler, the damage to the right rear quarter isn&#8217;t nearly so bad and there&#8217;s a couple small holes here and there but overall in good condition</p>
]]></content:encoded>
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		<item>
		<title>Away for cleaning!</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=24</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=24#comments</comments>
		<pubDate>Sat, 23 Jan 2010 16:22:30 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=24</guid>
		<description><![CDATA[The little car went away on Wednesday the 20th to be chemically stripped and then e-primed! Surface Processing are doing the work for me, and expect it will take around three weeks. As well as the bodyshell, the doors, bonnet, and bootlid were sent away as well.]]></description>
			<content:encoded><![CDATA[<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4291848166/sizes/l/"><img class="aligncenter" title="Ghia in Transporter" src="http://farm5.static.flickr.com/4025/4291848166_0c768a643c_b.jpg" alt="Ghia in Transporter" width="497" height="743" /></a></p>
<p>The little car went away on Wednesday the 20th to be chemically stripped and then e-primed!</p>
<p><a href="http://surfaceprocessing.co.uk/">Surface Processing</a> are doing the work for me, and expect it will take around three weeks.</p>
<p style="text-align: center;"><a href="http://www.flickr.com/photos/cmdrfire/4291113053/"><img class="aligncenter" title="Ghia in Transporter 2" src="http://farm3.static.flickr.com/2426/4291113053_6ab936f21a_b.jpg" alt="Ghia in Transporter 2" width="516" height="346" /></a></p>
<p>As well as the bodyshell, the doors, bonnet, and bootlid were sent away as well.</p>
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		<slash:comments>0</slash:comments>
		</item>
		<item>
		<title>Got nuthin&#8217;</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=23</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=23#comments</comments>
		<pubDate>Tue, 29 Dec 2009 17:45:08 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=23</guid>
		<description><![CDATA[Work continues on the Ghia, but at a snail&#8217;s pace (what with actual work getting in the way). Everything for the chassis/frame has been powdercoated and is ready to go back together, and the body ships out on the 20th of January to get chemically stripped and primed.]]></description>
			<content:encoded><![CDATA[<p>Work continues on the Ghia, but at a snail&#8217;s pace (what with actual work getting in the way).<br />
Everything for the chassis/frame has been powdercoated and is ready to go back together, and the body ships out on the 20th of January to get chemically stripped and primed.</p>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
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		<item>
		<title>Carbs</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=22</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=22#comments</comments>
		<pubDate>Wed, 07 Oct 2009 21:46:03 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=22</guid>
		<description><![CDATA[Starting to get things powdercoated&#8230; in fact the only things that aren&#8217;t coated yet are the floorpan which needed a bit of welding work and the front beam. In the meantime, my carbs arrived&#8230; a pair of Dell&#8217;Orto DRLA 40s, complete with hex linkage.]]></description>
			<content:encoded><![CDATA[<p>Starting to get things powdercoated&#8230; in fact the only things that aren&#8217;t coated yet are the floorpan which needed a bit of welding work and the front beam.<br />
In the meantime, my carbs arrived&#8230; a pair of Dell&#8217;Orto DRLA 40s, complete with hex linkage.<br />
<a href="http://www.flickr.com/photos/cmdrfire/3938279209/in/photostream/"><img alt="" src="http://farm4.static.flickr.com/3441/3938279209_4eb4d051b7.jpg" title="Carbs" class="alignnone" width="500" height="332" /></a></p>
]]></content:encoded>
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		<slash:comments>1</slash:comments>
		</item>
		<item>
		<title>Shotblasted</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=21</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=21#comments</comments>
		<pubDate>Sat, 12 Sep 2009 23:56:40 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=21</guid>
		<description><![CDATA[Got the floorpan and accessories shotblasted earlier this week&#8230; Floorpan is in pretty good condition. There&#8217;s a twenty-centimetre strip that I&#8217;ve cut out of one of the edges with a replacement piece to weld in, but apart from that&#8230; it&#8217;s in pretty good nick. All the other bits and pieces are fine as well, which [...]]]></description>
			<content:encoded><![CDATA[<p>Got the floorpan and accessories shotblasted earlier this week&#8230;<br />
<a href="http://www.flickr.com/photos/cmdrfire/3882103323/"><img alt="" src="http://farm3.static.flickr.com/2629/3882103323_0f2631b3e1.jpg" title="Shotblasted floorpan and seats" class="alignnone" width="500" height="338" /></a></p>
<p>Floorpan is in pretty good condition. There&#8217;s a twenty-centimetre strip that I&#8217;ve cut out of one of the edges with a replacement piece to weld in, but apart from that&#8230; it&#8217;s in pretty good nick.<br />
All the other bits and pieces are fine as well, which is nice.<br />
It&#8217;s all going to be powdercoated a nice gloss black later this week!</p>
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		</item>
		<item>
		<title>Floorpan lifted</title>
		<link>http://www.cmdr-fire.co.uk/karmannghia/?p=18</link>
		<comments>http://www.cmdr-fire.co.uk/karmannghia/?p=18#comments</comments>
		<pubDate>Sat, 29 Aug 2009 23:45:06 +0000</pubDate>
		<dc:creator>admin</dc:creator>
				<category><![CDATA[Karmann Ghia]]></category>

		<guid isPermaLink="false">http://www.cmdr-fire.co.uk/karmannghia/?p=18</guid>
		<description><![CDATA[Lots of work going on. Floorpan successfully seperated from bodyshell: No rust on it at all, save for that which you see on the surface. Bodyshell isn&#8217;t too bad either&#8230; The area forward of the rear left arch was a bit dented, but Neil was able to beat it out with his madskillz. The other [...]]]></description>
			<content:encoded><![CDATA[<p>Lots of work going on.</p>
<p>Floorpan successfully seperated from bodyshell:</p>
<p><a href="http://www.flickr.com/photos/cmdrfire/3831210729/"><img class="alignnone" title="Floorpan" src="http://farm3.static.flickr.com/2633/3831210729_0295797a1d.jpg" alt="" width="500" height="335" /></a></p>
<p>No rust on it at all, save for that which you see on the surface.</p>
<p>Bodyshell isn&#8217;t too bad either&#8230;</p>
<p><a href="http://www.flickr.com/photos/cmdrfire/3832003424/"><img class="alignnone" title="Bodyshell" src="http://farm3.static.flickr.com/2540/3832003424_7381d6493b.jpg" alt="" width="500" height="335" /></a></p>
<p>The area forward of the rear left arch was a bit dented, but Neil was able to beat it out with his madskillz. The other side needs some work however, as there&#8217;s lots of random dents and filler covering. No pics of that yet.</p>
<p>One thing I found when I was stripping the remnants of interior out; the original colour!</p>
<p><a href="http://www.flickr.com/photos/cmdrfire/3818426209/"><img class="alignnone" title="Tricolore" src="http://farm3.static.flickr.com/2526/3818426209_35de786481.jpg" alt="" width="500" height="335" /></a></p>
<p>The pale blue is what the previous owner put on; the maroon colour seems to date from the car&#8217;s South African days. The white, found under the window rubber seals and under the headlining, is likely the original colour; so the car shall be restored in that colour.</p>
<p>The floorpan and some ancillaries are going for shotblasting on Tuesday!</p>
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